info@luciusindiatiles.com Domestic :- +91 99099 52523 Export :- +91 81400 33390
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Our Innovative Technology

Man may not have survived if fire was not discovered. Mankind may have stagnated if wheel was not invented. Humans would still have been nomadic, if agriculture was not found. These may have been rudimentary technologies, but their impact in transforming humanity has been phenomenal.

The fact that technology helps humanity transform, evolve and grow is not lost on us. Hence , we always value technology and encourage innovation. In fact, technology is our man Friday and innovation is our middle name.

We are proud of the non-conventional technology that we use along with the latest innovation in digital glazing that helps us produce the never-before seen slabs that are absolutely flat.

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Sourcing the finest marbles from around the world

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Cutting and polishing process

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Cutting and polishing process

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Scanning the final design in advanced machines

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Color correction of the scanned image

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After such stringent process, a design is finally added to our collection

MANUFACTURING PROCESS

Creative & innovative methods in manufacturing deliver the cutting edge in SLABS. LUCIUS INDIA TILES has a distinct edge due usage of the latest manufacturing technologies to produce a very wide range of Exclusive Product as Per Customers Imaginations.

The latest state of art machines and equipments were inducted by LUCIUS INDIA TILES, which will used to convert concepts into reality. The Company is flexible to adopt the external market shifts and this continues to remain as the sustained strategy of being focused and aligned with market realities.

01

RAW Material

Lucius india tiles is having strong research team for selecting high quality of raw materials from India & different part of world for producing high quality of SLAB. Our quality assurance deparment checks and confirm all incoming raw materials before unloading from consignment.

02

Mixing & Weighting Machine

We have facility of two different batching unit with self calibrated load cells for proper Weighing of raw materials as per formulation given by R & D department. These self calibrated machines play very vital role in controlling quality of final output.

03

Milling

Milling department having facility of 4 rotary mills which has capacity of 400MT per day with high content of imported alumina pebbles for proper grinding and homogeneous mixing of each loaded materials in mills.

04

Aging

To achieve proper goniometry of raw powder, Emcer is having facility of 4000 Ltrs capacity of underground tanks for proper mixing of grinned slip, it also helps in process to remove unwanted gases from slip.

05

Magnetization

Quality is prior responsibility, keeping this in view, we have most advanced 3-Stage automatic iron removing magnetic system. This nullify iron content from slip and Improve body tone and more transparency on the surface of slab.

06

Spray Dryer

This is very crucial stage where we can control Granulometry of powder for proper pressing. Emcer having spray dryer which is 100% auto controlled and allow us to achieve desire Granulometry and moisture.

07

Powder Storage

We designed our powder storage in such a way that we can keep powder of many formulation & different colors. Powder storage system is completely controlled by programming and there is no manual acceptance allowed for changing powder for pressing. This computerized system help us for consistent color tone and texture of body on surface of slabs. This system is customized for Emcer only.

08

Dry Color & Flakes Process

This is unified machine with very unique facilities starts from powder batching, Storage silos to press feeder. This unique machine is having facility to
A) Proper batching of powder for application at press. B) Online coloring of powder with even mixing and it helps to control tones of full colour body. C) Online flakes batching with different number of colors and mixed together for uniform surface through out tiles. These flakes gives aesthetical effects on tile surfaces.

09

LamGea 22000

We designed our powder storage in such a way that we can keep powder of many formulation & different colors. Powder storage system is completely controlled by programming and there is no manual acceptance allowed for changing powder for pressing. This computerized system help us for consistent color tone and texture of body on surface of slabs. This system is customized for Emcer only.

Drying

Five layer fast drying system dryer, which remove moisture from pressed slab for proper application of high density glazes on surface.

10

High Definition Digital Printing Machine

The state art of machinery with latest generation of technology of printing head. This machine can have capacity to print HD designs with natural aesthetical colors and hence it matches the natural stones and desired designs with colors. Our configurated machine have capacity to print any dark color on any kind of surface. With this generation of machine, we can create different surface on slab, hence it will enhance its beauty.

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Storage System

Concerning more about quality production of SLAB, Emcer is having facility to stored surface applied tiles for few hours to properly mature the applied materials on surface. Car storage systems biggest advantage are to improve surface appearance. To handle these storage cars, Emcer keeps automatic guided vehicle to handle these unfired big slabs. it avoids jerking while transporting in-between glazing line to kiln.

12

Firing

Surface waviness and Roller impressions on surface of slabs - these are the two common unavoidable problems all over the world in ceramics industry. It went somewhere better after controlling in Kiln and Polishing process; but even after so much of tuning on kiln and polishing, slabs could never match original marble surface because of said problems. Finally Emcer found its way to remove these problem after discussions with manufacturer of roller kiln & many technical experts and henceforth Emcer is having India’s first NARROW ROLLER KILN with enhanced hi-tech modification in combustion & firing system to completely eliminate surface waviness and roller impression from SLAB In order to fulfill our commitment towards the world class quality and Natural surface, Emcer decided to go with two narrow kiln as compare to one single traditional kiln by making large investments.

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Polishing & Nano Coating

We have 64 heads polishing line instead of normal polishing line, this is to improve more flatness and high glossiness and it creates surface which is more close to natural stones and other effect. Nano coating machine help us in waxing and coating surface for long lasting.

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Sorting

‘Commitment to Quality’, sorting department have two facility, in the first stage we have manual inspection on surface fault & physical fault on SLAB and second check point have reconfirmation of their sorting in another light effect. This enhance more consistency and assure of quality in packed slab.

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Planner & Sizer Machine

This is final non contacting quality control machines which ensure us about our final packed product without error. As these are non contacting machine so its undoubted compromise with packed materials quality. These are very high tech quality assurance devices.

Planner Machine : Emcer having facility to check on line planarity of Slab, which is being controls online

This device controls :-

1. Non -orthogonal Angles

2. Non Linear Sides

3. Imperfect Rectifying

4. Parallelogram Faults. ing

4. Parallelogram Faults

Sizer Machine : Sizer device controls side measurement and diagner measurement which defines our quality control process.

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LUCIUS
INDIA TILES PVT. LTD.

With theme of Freshness in the mind and a zeal to be ahead of the market, LUCIUS India Tiles Pvt. Ltd. is presenting the best quality products with fresh designs.

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Contacts

Tirupati Plaza, B/H The Grand Vardhamaan Hotel, 8-A National Highway, Morbi - 363642
+91 99099 52523
+91 81400 33390

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